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Day There are several such boards available in the net. If you want to blow some life into your Atmega processor, you can use this one also.

What the goal is

 
Inpired by the AVR Doper Projekt project I also wanted to build such a device. But a smaller one, with less features. Most other authors make their PCB layout first, and then choose a case for it. So they end up with a (most of the time) to large case.
Thats why I start with a case first. I use a case of vendor PAC TEC, of type PP-2AA.
This case has a useful size and it looks also nifty. The battery box inside bothers and must be cut out. But the cover of this battery box is very useful: You can gain access to the devices inside without disassembling everything everytime.

Schematic

Most of the schematics was predefined as I wanted to use the generic firmeware for it. To make the firmware happy, many signals must be connected to processor pins as expected by the firmware. Some small things I changed anyway. First of all: I add some ESD protection. I also changed the polarity of one signal and added an additional enable signal to my signal drivers. And I choose a different signal assignment of the ISP connector.
Schematic as Postscript
Nobody should omit ESD protection in his schematic. Others complains about their broken devices, because they forgotten this protection.

ISP Connector

Warning: This project uses a different signal assignment for the ISP connector. But its only important for the 10 pin type at target's side.
The 10 pin connector at the MiniDoper has the following signal assignment. A triangle marks Pin 1 on this connector.
 
Signal directions from MiniDoper's sight.
PinSignalSignalPin
1MISO (in)VTG (in/out)2
3SCK (out)MOSI (out)4
5RST (out)GND (pas)6
72nd SCKTxD (out)8
9N.C.RxD (in)10
N.C. Not Connected. Don't use this pin for any active signal nor for any powersupply.
Find below the signal assignment of the ISP connector of the target system to match the signals of the MiniDoper.
 
Signal assignment on a 0.100" header connector at target's side. Signal directions also from target's sight.
PinSignalSignalPin
1MISO (out)VTG (in/out)2
3SCK (in)MOSI (in)4
5RST (in)GND (pas)6
7N.C.RxD (in)8
9N.C.TxD (out)10
N.C. Not Connected. Don't use this pin for any active signal nor for any powersupply.
I choose the different signal assignment to support two connector types with one connector at MiniDoper's side. The regular ISP connector is the 6 pin one. But I also wanted to use the nice feature of embedding a UART interface in the USB data stream. So again a warning: The 10 pin connector does not use the standard signal assignment, the 6 pin connector does.
The best feature of this device is its USB interface. Many host systems do not support a serial interface anymore and these ugly USB to serial adapters no one likes to use (IMHO).
But on the other hand this device supports a serial line to the target processor and its data flows through the USB (currently one direction only, from target to host). And there is no need anymore to place any level shifters or large connectors. Simply place the 10 pin connector and you are done.
The USB support in this device is achieved in software only. There is no need for an additional USB interface device. Some resistors and diodes do the electrical job, software does the rest.

Layout

The PCB uses two layers. The device count is low, so there was the chance to create a PCB with one layer only. But why? Its more fun to use two copper planes with real vias and you can create a better layout. This job was done with the CAD program Eagle-V4.
Note: The files here are in Postscript format.
Device Positions Top Layer
Copper Plane Top Layer
Copper Plane Bottom Layer
Device Positions Bottom Layer
And as an Eagle binary file:
PCB as an EAGLE file

Bill Of Material

These devices are required
Type Value Footprint Quantity Name(s)
TTL 74HC126 SO14 1 IC2
CAPACITOR 100n C0805 6 C15 C16 C2 C3 C6 C7
CAPACITOR 10p C0805 7 C10 C11 C12 C13 C14 C8 C9
CAPACITOR 22p C0805 2 C4 C5
CAPACITOR 4u7 ELC-2.5 1 C1
CRYSTAL 12MHz HC49/S 1 XT1
DIL3_SWITCH DIL3 DIL06 1 SW1
DIODE BAV99 SOT23 10 D10 D11 D12 D13 D14 D15 D5 D7 D8 D9
DIODE Z3V6 DIODE1 2 D2 D3
DIODE Z5V1 DIODE1 1 D16
CONNECTOR Header 10 HEADER_2x5_2_54 1 X2
LED RED SOT23 3 D1 D4 D6
CPU ATmega8/DIL28 DIL28 1 IC1
SOCKET Socket_DIL28 DIL28 1 X3
FUSE 125mA mini_fuse 1 F1
NPN_TRANSISTOR BC547 TO-92-CBE 1 Q1
RESISTOR 10k R0805 5 R10 R5 R6 R7 R9
RESISTOR 150R R0805 3 R11 R17 R2
RESISTOR 1k R0805 4 R12 R13 R14 R8
RESISTOR 22k R0805 1 R16
RESISTOR 2k2 R0805 1 R1
RESISTOR 33k R0805 1 R15
RESISTOR 68R R0805 2 R3 R4
BEAD BEAD LBEAD 7 L1 L2 L3 L4 L5 L6 L7
SINGLE_INLINE_2_54 SIL5 HEADER_1x5_2_54 1 X1 (optional)
CASE PP-2AA 1
CABLE USB 1 Note: like the cable of a USB mouse
CABLE Ribbon Cable 10cm Note: 10 wires, 0.05" grid
PCB EAGLE file 1
Some ordering information:
  • Case: PAC TEC, PP-2AA (www.pactecenclosures.com)
    Ordering: Conrad Electronic, No. 523150-62 (KUNSTSTOFFGEHAEUSE 94X63X28)
    Note: I found this case on their German website only.
  • PCB: BetaLayout (www.pcb-pool.com)
    Size: 55.1 x 82.54 x 1.6 mm / 3.85 x 2.24 x 1.1 in

Assembly

Maybe soldering this PCB could be a pain. It depends on the experience of the worker, because its using SMT devices! But IMHO 0805, SO16 and SOT23 should be possible to solder by everyone. If it fails - well - this is the job of solderwick...
Note: Do not solder the processor! It needs a socket, so solder its socket only. The processor must be programmed externaly.
 
Top Layer Bottom Layer
Bla
Bla
Bottom Layer Ready
Bla
Bla

Case

As I mentioned earlier, the case contains a battery box. While its cover is very convenient, the box itself must be cut out. But not all of the box must be cut out. There are three small fittings be part of this box. They must be retained to hold the PCB. The PCB itself has no devices in the area of these fittings.
 

Activating

Now the tricky part. This project creates an ISP. But its processor needs an ISP to bring life in it. Its a chicken egg problem. I have an old stk500 evaluation board here for this job. Thats why the processor is not soldered. But step by step. First, we need the firmware.

Development Environment and Toolchain

Now we must meet some preconditions to compile the firmware to make the processor happy. We need some additional tools and - the main part - a working cross toolchain.
To build a cross toolchain and also to build the firmware I'm using PTXdist. How to install it is described here PTXdist will build the toolchain first, and after that, it also builds the firmware with this fresh toolchain.

MiniDoper Firmware

The firmare for the MiniDoper is also a PTXdist project. You can download it from here. Extract it, setup the toolchain to be used and now the build is - thanks to PTXdist - very simple:
~$ tar xf avr-mini-doper-1.1.2.tar.gz
~$ cd avr-mini-doper-1.1.2
~/avr-mini-doper-1.1.2$ ptxdist toolchain /opt/OSELAS.Toolchain-1.99.2/avr/gcc-4.3.2-libc-1.6.2-binutils-2.19/bin
~/avr-mini-doper-1.1.2$ ptxdist go
Maybe your path to the toolchain must be modified. For example when you are using another revision or you installed it to a different location than the default /opt.
By the way: This project also builds the avrdude command line tool, to flash the processor. When the whole project is built, you can find:
  • avrdude: in sysroot-host/bin/avrdude
  • firmware: in images/main.hex
Programming the firmware. First we must program Atmega8's Fuses:
~/avr-mini-doper-1.1.2$ sysroot-host/bin/avrdude -p atmega8 -c stk500v1 -U hfuse:w:0xc9:m -U lfuse:w:0x9f:m
After that the firmware itself:
~/avr-mini-doper-1.1.2$ sysroot-host/bin/avrdude -p atmega8 -c stk500v1 -U flash:w:/images/main.hex:i
As you can see, I used my old Atmel stk500 evaluation board (Option -c stk500v1). Its my chicken, which creates my new USB based ISP as its egg. This option must be changed if a different programmer is in use.
Note: The local avrdude will be built without support for LPT ISPs. If your programmer is LPT based, you must enable this feature first.
If your project is already built, you can enable the LPT support with these steps:
~/avr-mini-doper-1.1.2$ ptxdist menuconfig
Enable the menu entry Activate LPT support. Leave the menu with saving the new options.
With these new options, the avrdude must be rebuilt.
~/avr-mini-doper-1.1.2$ ptxdist clean host-avrdude
~/avr-mini-doper-1.1.2$ ptxdist go
Now the local sysroot-host/bin/avrdude supports LPT programmers.

Near to completion

Thats it. After flashing and inserting the processor, you can solder the USB cable. A "Knot" should be made into the cable inside the case as some kind of pull relief. A small hole, one half in the to top case, the other in the bottom case makes it easy to fit the cable. There are also three yet missed holes in the top case for the status LED and a front panel.
For the front panel I have made a template, as shown in the first picture on top of this page. Its an OpenOffice file. It was not easy to fit the LEDs. I didn't understand case's drawing.
You can modify the template as you like. Only the position of the LEDs you should keep. I printed the template on some kind of photo paper to get a perfect look. With a ticket-punch you can make the LED holes. To inhibit any blur, use an adhesive film at its top. I used also a two side adhesive film to stick the front panel onto the top case.

Host System

Maybe you must also prepare the host where you want to run your shiny new MiniDoper. At first USB support must be present and enabled. I can speak for Linux only. But the MiniDoper should also run on Windows, but I cannot test it. Back to the Linux kernel: Beside the USB support, the HID support must be present. This is a precondition to let your host detect the MiniDoper.
When the MiniDoper will be connected to the host system, the command dmesg should show something like this:
usb 4-2: new low speed USB device using uhci_hcd and address 5
usb 4-2: configuration #1 chosen from 1 choice
drivers/usb/input/hid-core.c: ctrl urb status -75 received
hiddev96: USB HID v1.01 Device [obdev.at AVR-Doper] on usb-0000:00:1d.3-2
I have no clue, what the reason for this strange -75 message is. The device works anyway.
The command lsusb gives me the following output on my system, when the MiniDoper is connected:
Bus 004 Device 005: ID 16c0:05df
Device Descriptor:
 bLength                18
 bDescriptorType         1
 bcdUSB               1.01
 bDeviceClass            0 (Defined at Interface level)
 bDeviceSubClass         0
 bDeviceProtocol         0
 bMaxPacketSize0         8
 idVendor           0x16c0
 idProduct          0x05df
 bcdDevice            1.00
 iManufacturer           1 obdev.at
 iProduct                2 AVR-Doper
 iSerial                 0
 bNumConfigurations      1
 Configuration Descriptor:
  bLength                 9
  bDescriptorType         2
  wTotalLength           34
  bNumInterfaces          1
  bConfigurationValue     1
  iConfiguration          0
  bmAttributes         0x80
   (Bus Powered)
  MaxPower              200mA
  Interface Descriptor:
   bLength                 9
   bDescriptorType         4
   bInterfaceNumber        0
   bAlternateSetting       0
   bNumEndpoints           1
   bInterfaceClass         3 Human Interface Devices
   bInterfaceSubClass      0 No Subclass
   bInterfaceProtocol      0 None
   iInterface              0
    HID Device Descriptor:
    bLength                 9
    bDescriptorType        33
    bcdHID               1.01
    bCountryCode            0 Not supported
    bNumDescriptors         1
    bDescriptorType        34 Report
    wDescriptorLength      60
   Report Descriptors:
    ** UNAVAILABLE **
   Endpoint Descriptor:
    bLength                 7
    bDescriptorType         5
    bEndpointAddress     0x81  EP 1 IN
    bmAttributes            3
     Transfer Type            Interrupt
     Synch Type               None
     Usage Type               Data
    wMaxPacketSize     0x0008  1x 8 bytes
    bInterval              10
Device Status:     0x0000
(Bus Powered)
Now its possible to gain access to this device via libusb. To do so, you need root permissions. Don't know why yet.

Using The MiniDoper

The MiniDoper's firmware is compatible with the stk500v2. Thats why, when using the MiniDoper, you should give stk500v2 as the programmer's ID. To let avrdude not use the default serial interface you must overwrite the interface with avrdoper. The first options should always look like that:
~$ avrdude -c stk500v2 -P avrdoper ....
The three dots are for the other parametes you may need to do the job you want the MiniDoper to do.

Using the MiniDoper for debugging

The MiniDoper - like the original ARV-Doper - contains a serial interface to the target processor. Now its not a big deal to get the debug output from the target AVR onto the host computer. Only one connector on the target system is required and no more need to change the flashing and the debugging tool anymore. With the original archive from the obdev website for the AVR-Doper comes a small tool to read the data from the serial interface via the AVR-Doper. Due to my needs for cross compiling I rewrote the tool and added autotools support for building the package. The sources can be downloaded here.
Build it now like every other autotoolized package:
~$ tar xf doperterm-0.99.6.tar.gz
~$ cd doperterm-0.99.6
~/doperterm-0.99.6$ ./configure
~/doperterm-0.99.6$ make
~/doperterm-0.99.6$ make install

Trouble?

If you have some trouble when building this project, you can contact me at: projects at kreuzholzen dot de

Related things

Here same approaches and the results in different cases: